Commands

 

To install heating cables, one must consider the following commands :

 

·        Never overlap PCHBT or PCHT heating cables or constant watt cables

·        Do not bend heating cables

·        Consider minimum bending radius (3 * D)

·        Do not damage the insulating sheath of the heating cable

·        Minimum distance between two cables  : 50 mm

·        On plastic pipes, have an aluminium tape placed on the pipe, then place the heating cable on that tape and have another aluminium adhesive tape on the cable (optimum heat transfer)

·        Ambiant sensing regulation is highly recommended for any installation concerning freeze protection – this is regardless of the type of heating cable

·        Never try to connect directly the heating wire of PCBT or PCHT heating cables

·        It is imperious to practise an insulation test, under 500 volts, before and after thermal insulation is installed

·        Electrical protections must be calibrated according to the heating cables installed

·        Ever use a differential protection of  30 mA

 

Site tests                        

                                

Electrical heat tracing installations must be done in full compliance with rules of art and norms in force. As soon as components are on the job site, tests and checks must be done to ensure the perenniality of the installation.

TAKING DELIVERY OF GOODS

 Upon receipt of goods, in warehouse or on site, parcels must be carefully checked before aknowledgement of goods. According to french regulations, the consignee has to notice in writing on the delivery note any lack or failure. A registred letter is to be sent within the 3 consecutive days to the forwarding agent.

NOTE : writing “subject to unpacking” is of no legal value.

TESTS AND CONTROLS BEFORE INSTALLATION

 First of all, check that no component is missing and that products as received are convenient for the expected purpose. Have a visual control on the equipment on which the cables will be installed to make sure that no asperity, sharp points (uneven weldment) will damage them.

 

TESTS AND CONTROLS BEFORE LAGGING

Before lagging installation, have a visual checking to make sure that the installation has been made according to rules ofart, espcially on valves, flanges, pumps, …

 Have a insulation test under 500 volts for each line. Tests results must be registered.

 TESTS AND CONTROLS AFTER LAGGING

 

 Every circuit must IMPERATIVELY be checked. Tests results must be recorded in order to avoid any further conflict.

 

 

-         Visual tests on pumps, valves, flanges, …

-         Visual tests of electric connections

-         Insulation resistance test under 500 volts and values as measured

-         Ohmic resistance of circuit (non energized)

-         Control of electrical and differential protections

-         Control of thermostats set points and action

Installation on equipments

 

Installation on valve

The heat tracing on a valve must allow the dismounting of the heating cable for maintenance purposes

·        Secure the heating cable before the valve, using tape or banding

·        Allow sufficient length of cable to allow the dismounting and

·        Secure the cable on the other side of the valve (with tape or banding)

·        Wrap the cable on the body of the valve

 

NOTA : for big valves, have an additional « S » on the pipe, both sides of the valve.

 

    

Installation on flanges

The heat tracing on a flange must allow the dismounting of the heating cable for maintenance purposes (joint removal)

·        Secure the cable before the flange, using tape or banding

·        Allow sufficient length of cable to allow the dismounting and

·        Secure the cable on the over side of the flange

·        Wrap the cable around the flange

·         

NOTA : for big flange or non insulated flanges, have an additional « S » on the pipe, both sides of the flange.

 

Installation on  instruments

Take care the cable does not cross or touch it self.

 

 

 

SUMMARY